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Dentistry · Dental materials and radiology basics: sensitisation of stainless steel
Sample itemA stainless steel orthodontic wire is heated to about 650 degrees C during soldering and later shows corrosion along its grain boundaries. What caused this?
Original practice item, not a recalled exam question. Nothing here is recorded.
The answer and the reasoning
A. Chromium carbide forming at the grain boundaries
Between about 400 and 900 degrees C, carbon in stainless steel combines with chromium at the grain boundaries to form chromium carbide. The adjacent zone loses chromium and its passive layer, so the wire is sensitised and prone to intergranular corrosion and weakness. Stabilised steels and brief heating minimise this.
Option by option
A. Chromium carbide forming at the grain boundaries (correct)
Correct. Carbide precipitation (sensitisation) strips chromium from the boundary zone.
B. Work hardening that produced a brittle martensitic skin
Work hardening raises strength and does not by itself cause intergranular attack.
C. Nickel leaching out from the wire surface into the saliva
Nickel release is a surface process that does not preferentially attack grain boundaries.
D. Galvanic coupling between the steel and the gold solder
Galvanic corrosion occurs at the junction of dissimilar metals, not along internal grain boundaries.
Source note: Original NextPrep sample item — pending expert review. This item is original practice material awaiting independent expert review, so confirm important facts in a standard textbook.
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